Working principle of hydraulic machine

We are very enthusiastic about the engineering that helps industry to move even at Dongguan Shilong Ky Nailing Equipment Factory. Although we are known to have the best pneumatic staple and nail making machinery, the basis of power transmission lies in the core of all manufacturing. Today we are going to explore the very principle of hydraulics, a concept that, though different to our major pneumatic systems is close in philosophy with respect to the use of fluid power to achieve unbelievable power.

Although the staple making machine and brad nail making machines are our major products and compressed air is used to make the machines fast and efficient, the knowledge of hydraulics provides a wider perspective of industrial power. The principle behind it is very straightforward but very strong; when pressure is exerted at a specific point, it will be transferred to another point, with the help of an incompressible fluid.

The Core Concept: Pascal's Law

The whole working of a hydraulic machine is based on the law of Pascal. According to it, when pressure changes are introduced to a confined fluid, the corresponding changes in pressure are experienced in the whole fluid without loss.

Take a simple example of a piston of two pipes (a big one and a small one) attached with a tube full of oil. When you use a small amount of force on the small piston it pushes a pressure on the fluid. This pressure in turn affects the bigger piston. Since the area of the larger piston is larger the output force is multiplied.

The Formula: Multiplication of the Force.

This is when magic is done. The relationship is:

The same is expressed as: Output Force = Input Force/(Area of Large Piston/Area of Small Piston).

This implies that a tiny driving force can produce a huge workforce, ideal in shaping and forming of heavy-duty.

The application of this in our fastener manufacturing world.

Our main staple and nail making machine is pneumatic, but the principle of accuracy of force is universal. We may take an example of some of our supporting equipment, and the notion of force:

Wire Drawing Machine & Wire Flattening Machine: The wire pulling to a specific diameter or flattening to a specific shape needs to be done with consistent and controlled force. The heavy-duty versions (which might require a hydraulic system) would be used to give the massive, constant force required to remodel high-carbon steel wire without distorting it. This has made sure that the raw material of our 4K(90) high carbon steel staple making machine will be in perfect condition.

Forming and Shaping: It is necessary to stamp and bend complex shapes such as Hog rings or C rings on a single wire staple making machine. The hydraulic ram principle, which consists of giving a strong and regulated stroke, is similar to the pneumatic cylinders to which we apply to each staple, the same number of strokes, and to reach the same height and quality.

The Advantage of Control: The major benefit of hydraulic power is that it offers a high level of control over the force and motion. It can operate smoothly, powerfully, and precisely that is required during the development of the custom machines as demanded by our customers. Our engineers and talented technical team have mastered these principles and hence they are able to design and develop the machinery that would use the appropriate form of power either pneumatic which is fast or hydraulic which is sheer power depending on the task at hand.

Conclusion: The Right Tool to the Job.

We do not only know how to make machines in Dongguan Shilong Ky Nailing Equipment Factory. It is knowing the basic principles of physics and engineering so as to provide efficient, reliable and powerful solutions. Although we are the experts at pneumatic systems delivering the speed and cleanliness needed in the high volume staple and brad nail production, by understanding the tremendous power of hydraulics we can view the big picture of industrial manufacturing.

It is this technical expertise which enables us to make sure that each and every machine we manufacture, be it a machine of the standard wire band machine or a machine of a specialty, such as the mattress clip staple making machine, is constructed on a body of sound engineering values.

Dongguan Shilong Ky Nailing Equipment Factory - The Power-Precision Meets Production.